Arctic Materials

Technical Data Sheet

Arcdura SD 460 High-Durability Superdurable Polyester

Superdurable polyester powder for high ultraviolet, coastal and industrial atmospheres where SD 420 is not enough. It is formulated for extended gloss and colour retention on exposed facade work and is normally specified at a higher minimum film build.

Grade Arcdura SD 460  |  Range Powder Coatings  |  Technology Thermosetting superdurable polyester powder, high-durability grade, solvent-free

Arctic Materials

Technical Data Sheet
Arcdura SD 460
Issue 2026.09

1. Product description

The highest weathering grade in the range, for high ultraviolet, coastal and industrial atmospheres where SD 420 is not enough. It is formulated for extended gloss and colour retention on exposed facade work and is normally specified at a higher minimum film build, over an anticorrosive powder primer on aluminium in marine locations. Metallic and bonded metallic shades in this subfamily are sprayed to waste rather than reclaimed, because flake separates from the resin particles in the recovery system and is damaged in the cyclone and cartridges, so reclaim returns at a different flake to resin ratio and the shade drifts as it is fed back.

2. Features

  • Extended gloss and colour retention for high ultraviolet, coastal and industrial exposure
  • Specified at a higher minimum film build than SD 420
  • Applied over an anticorrosive powder primer on aluminium in marine locations
  • Metallic and bonded metallic shades sprayed to waste to hold the shade

3. Recommended uses

Exposed architectural facade work on aluminium in high ultraviolet, coastal and industrial atmospheres, over a powder primer in marine locations.

Substrates. Chromate-free pretreated aluminium extrusion and sheet, with a powder primer where the exposure calls for it.

4. Typical properties

PropertyTypical valueMethod
TechnologyThermosetting superdurable polyester powder, high-durability grade, solvent-freeFormulation
Appearance and finishFine, free-flowing powder; colour and gloss to order, including metallic and bonded metallic shadesVisual, against the agreed colour standard
Particle size distribution, d5030 to 45 micronsISO 8130-13, laser diffraction
Specific gravity1.2 to 1.8 g/cm3, set by pigment and filler loadingISO 8130-2 or ISO 8130-3
Gel time at 180 degrees C25 to 120 sISO 8130-6
Inclined plate flow15 to 40 mmISO 8130-11
Specular gloss5 to 95 gloss units at 60 degrees, to order; matt finishes read at 85 degrees and high gloss at 20 degreesISO 2813
Dry film thickness60 to 90 microns topcoat, at the higher minimum build stated in the specification; primer build additionalISO 2360 eddy current on aluminium
AdhesionCross-cut classification 0, no detachment, at conventional spray build; on the full primer and topcoat system, cross-cut is run with the cut spacing ISO 2409 sets for the total film thickness and assessed to customer or supplier protocolISO 2409
Accelerated weathering, gloss retentionQuoted at 2000 h exposure and above, as a superdurable polyesterISO 16474-3 fluorescent UV, or ISO 16474-2 where a xenon cycle is specified

Typical values, not a specification. Values for each batch are given on its Certificate of Analysis.

5. Application

ParameterGuidance
Application methodElectrostatic corona or tribostatic spray
Surface preparationChromate-free pretreated aluminium extrusion and sheet, clean and dry
PrimerAnticorrosive powder primer on aluminium where the exposure calls for it, as in marine locations, gelled or part cured to its own data sheet before the topcoat is applied; the system then receives the full topcoat schedule
Dilution or thinnerNone; applied as supplied, solvent-free
Dry film thickness60 to 90 microns topcoat, not below the minimum build stated in the specification; where a powder primer is used, its build is additional and stated separately; checked to ISO 2360 on aluminium
Cure schedule10 to 15 min at 190 to 200 degrees C object temperature, confirmed with a data-logging oven profiler; oven air temperature is not the cure figure
OversprayMetallic and bonded metallic shades are sprayed to waste: flake separates from the resin in the recovery system and is damaged in the cyclone and cartridges, so reclaim would shift the shade

Process. Electrostatic corona or tribostatic spray, 60 to 100 microns dry film over primer where specified. Typical cure 10 to 15 minutes at 190 to 200 degrees C object temperature.

6. Storage and handling

Store sealed in the original packaging in a cool, dry place away from direct sunlight and heat sources, and let cartons reach workshop temperature before opening so that condensation does not form on the powder. Shelf life is stated on the label and Certificate of Analysis. Handle and use the product in line with its Safety Data Sheet.

7. Safety and regulatory information

Read the Safety Data Sheet before use. Safety Data Sheets and regulatory declarations are issued by our technical centre against the product and batch supplied, so they are sent on request rather than published. Request a Safety Data Sheet or declaration.

This Technical Data Sheet is published for on-screen reference. The information is given in good faith from laboratory and application experience and describes typical values; it is not a specification and does not replace a trial on your own substrate and line. Arctic Materials may revise this sheet without notice. Issue 2026.09.

Technical Data Sheets on this site are for on-screen viewing. For a controlled copy, write to tech@arcticmaterials.com.