Arctic Materials

Technical Data Sheet

Arcdip CA 230 Cathodic Acrylic Electrocoat Finish

Arcdip CA 230 is a cathodic acrylic electrocoat in which the dipped film is the finish rather than a primer, holding colour and gloss on exterior exposure better than an epoxy film of the same build. It gives the coverage of the immersion process, including recesses and seams, in one coat with no spray stage after it.

Grade Arcdip CA 230  |  Range Electrocoat  |  Technology Waterborne cathodic acrylic electrocoat, acid-solubilised, pigmented to the line colour

Arctic Materials

Technical Data Sheet
Arcdip CA 230
Issue 2026.09

1. Product description

A cathodic acrylic in which the electrocoat film is the finish rather than a primer, holding colour and gloss on exterior exposure better than an epoxy film of the same build. It gives the coverage of the immersion process, including recesses and seams, in one dipped coat with no spray stage after it. Because the tank carries one colour at a time, the shade belongs to the line and the production run, not to the individual part.

2. Features

  • Single dipped coat serves as the finish
  • Holds colour and gloss outdoors better than an epoxy film of equal build
  • Coats recesses and seams in one immersion
  • One colour per tank, so the shade is set for the line and the production run

3. Recommended uses

One-coat finish for pretreated steel, zinc-coated steel and aluminium extrusions and castings where the electrocoat film has to carry appearance. Where corrosion protection governs rather than appearance, a CE primer beneath a separate topcoat is the more usual choice.

Substrates. Zinc phosphated or zirconium pretreated steel, zinc-coated steel, and aluminium extrusion and castings where the pretreatment suits the alloy. Where corrosion protection governs rather than appearance, a CE primer beneath a separate topcoat is the more usual answer.

4. Typical properties

PropertyTypical valueMethod
TechnologyWaterborne cathodic acrylic electrocoat, acid-solubilised, pigmented to the line colourFormulation
Supply formResin and pigment feeds for a single colour bath; shade fixed for the line and the production runVisual inspection
Bath non-volatile content18 to 22 per cent by weightISO 3251
Bath pH5.5 to 6.3ISO 19396-1
Bath conductivity1200 to 1900 µS/cm, referred to 25 °CCalibrated conductivity cell, technique as in ISO 7888 for water, no coating specific standard method
Dry film thickness, open surface18 to 25 µm, standard buildISO 2178 on uncoated steel, ISO 2360 on aluminium; on zinc-coated steel the magnetic reading includes the zinc layer, so the film is measured by difference against the same part before coating, or by eddy current to ISO 2360 where the zinc layer is thick enough for the probe
Specular gloss at 60 degrees30 to 85 units, set by grade and bath pigmentationISO 2813, with 20 degree geometry used as well where the 60 degree reading exceeds 70 units
Accelerated weatheringGloss and colour retention agreed as a stated exposure duration for the end useISO 16474-3 exposure, gloss to ISO 2813, colour measured to ISO 18314-1 and colour difference expressed as CIELAB ΔE*ab to ISO/CIE 11664-4
Cross-cut adhesionClassification 0 to 1, 1 mm cut spacingISO 2409
Cure confirmationPasses the solvent rub count agreed for the line after the stated bakeASTM D5402, with oven profile by attached thermocouple

Typical values, not a specification. Values for each batch are given on its Certificate of Analysis.

5. Application

ParameterGuidance
MethodCathodic electrodeposition by immersion in a circulating bath, with the part as cathode and anolyte cells removing the acid released at the counter electrode so bath pH stays in control
Surface preparationZinc phosphate or zirconium conversion coating suited to each alloy, rinsed to demineralised water quality; parts hung in reliable electrical contact and able to drain
Bath make-up and filtrationFeeds added to the circulating bath with demineralised water as bath analysis requires; bath filtration held tighter than on a primer line because the film is the visible surface
Bath temperature and deposition28 to 32 °C; 150 to 250 V DC applied over 120 to 180 s, below the rupture voltage of the bath
RinseUltrafiltrate rinse followed by a demineralised water rinse, with dragout returned to the tank
Cure schedule165 to 185 °C metal temperature for 20 min at temperature, confirmed by attached thermocouple oven profile
Next step or overcoatNone required; the electrocoat film is the finish

Process. Immersion in a circulating cathodic bath at 28 °C to 32 °C, 150 V to 250 V DC applied over 120 s to 180 s, ultrafiltrate and demineralised water rinses, then bake at 165 °C to 185 °C metal temperature for 20 min at temperature. Bath filtration is tighter than on a primer line because the film is the visible surface.

6. Storage and handling

Store the resin and pigment feeds in closed original containers in a cool, dry place, protected from frost and direct sunlight; the operating bath is kept circulating and is not left standing. Shelf life is stated on the label and Certificate of Analysis. Handle and use the product in line with its Safety Data Sheet.

7. Safety and regulatory information

Read the Safety Data Sheet before use. Safety Data Sheets and regulatory declarations are issued by our technical centre against the product and batch supplied, so they are sent on request rather than published. Request a Safety Data Sheet or declaration.

This Technical Data Sheet is published for on-screen reference. The information is given in good faith from laboratory and application experience and describes typical values; it is not a specification and does not replace a trial on your own substrate and line. Arctic Materials may revise this sheet without notice. Issue 2026.09.

Technical Data Sheets on this site are for on-screen viewing. For a controlled copy, write to tech@arcticmaterials.com.